Occupation

Aircraft Structure, Surfaces, Rigging, and Systems Assemblers

Human Advantage 67%

Significant human skills needed

AI Automation Risk Moderate Risk
3.4 / 10

Some tasks in this role may be augmented by AI, but human oversight and interpersonal skills remain important.

Assemble, fit, fasten, and install parts of airplanes, space vehicles, or missiles, such as tails, wings, fuselage, bulkheads, stabilizers, landing gear, rigging and control equipment, or heating and ventilating systems.

Also Known As: A&P Technician (Airframe and Powerplant Technician), Aerospace Assembler, Aircraft De-Icer Installer, Aircraft Fuselage Framer, Aircraft Layout Worker, Aircraft Line Assembler, Aircraft Part Assembler, Aircraft Parts Assembler +65 more

Video

Core Tasks

  1. Assemble parts, fittings, or subassemblies on aircraft, using layout tools, hand tools, power tools, or fasteners, such as bolts, screws, rivets, or clamps.
  2. Read blueprints, illustrations, or specifications to determine layouts, sequences of operations, or identities or relationships of parts.
  3. Attach brackets, hinges, or clips to secure or support components or subassemblies, using bolts, screws, rivets, chemical bonding, or welding.
  4. Inspect or test installed units, parts, systems, or assemblies for fit, alignment, performance, defects, or compliance with standards, using measuring instruments or test equipment.
  5. Adjust, repair, rework, or replace parts or assemblies to ensure proper operation.
  6. Cut, trim, file, bend, or smooth parts to ensure proper fit and clearance.
  7. Fabricate parts needed for assembly or installation, using shop machinery or equipment.
  8. Layout and mark reference points and locations for installation of parts or components, using jigs, templates, or measuring and marking instruments.
  9. Clean, oil, or coat system components, as necessary, before assembly or attachment.
  10. Assemble prefabricated parts to form subassemblies.

Supplemental Tasks (17)

  1. Set, align, adjust, or synchronize aircraft armament or rigging or control system components to established tolerances or requirements, using sighting devices and hand tools.
  2. Join structural assemblies, such as wings, tails, or fuselage.
  3. Position and align subassemblies in jigs or fixtures, using measuring instruments and following blueprint lines and index points.
  4. Assemble prototypes or integrated-technology demonstrators of new or emerging environmental technologies for aircraft.
  5. Manually install structural assemblies or signal crane operators to position assemblies for joining.
  6. Align, fit, assemble, connect, or install system components, using jigs, fixtures, measuring instruments, hand tools, or power tools.
  7. Set up or operate machines or systems to crimp, cut, bend, form, swage, flare, bead, burr, or straighten tubing, according to specifications.
  8. Place and connect control cables to electronically controlled units, using hand tools, ring locks, cotter keys, threaded connectors, turnbuckles, or related devices.
  9. Install mechanical linkages and actuators, using tensiometers to verify tension of cables.
  10. Clean aircraft structures, parts, or components, using aqueous, semi-aqueous, aliphatic hydrocarbon, or organic solvent cleaning products or techniques to reduce carbon or other harmful emissions.
  11. Install accessories in swaging machines, using hand tools.
  12. Mark identifying information on tubing or cable assemblies, using etching devices, labels, rubber stamps, or other methods.
  13. Verify dimensions of cable assemblies or positions of fittings, using measuring instruments.
  14. Weld tubing and fittings or solder cable ends, using tack welders, induction brazing chambers, or other equipment.
  15. Fit and fasten sheet metal coverings to surface areas or other sections of aircraft prior to welding or riveting.
  16. Capture or segregate waste material, such as aluminum swarf, machine cutting fluid, or solvents, for recycling or environmentally responsible disposal.
  17. Cut cables and tubing, using master templates, measuring instruments, and cable cutters or saws.

Education & Training

Job Zone 2 Job Zone Two: Some Preparation Needed
Education: These occupations usually require a high school diploma.
Experience: Some previous work-related skill, knowledge, or experience is usually needed. For example, a teller would benefit from experience working directly with the public.
On-the-Job Training: Employees in these occupations need anywhere from a few months to one year of working with experienced employees. A recognized apprenticeship program may be associated with these occupations.

Education Level Distribution

Percentage of workers in this occupation with each education level.

High School Diploma - or the equivalent (for example, GED)
55%
Post-Secondary Certificate - awarded for training completed after high school (for example, in agriculture or natural resources, computer services, personal or culinary services, engineering technologies, healthcare, construction trades, mechanic and repair technologies, or precision production)
16%
Bachelor's Degree
16%
Associate's Degree (or other 2-year degree)
10%
Less than a High School Diploma
3%
Some College Courses
1%

Technology & Tools

Hot Technologies

  • Microsoft Excel
  • Microsoft Office software
  • Microsoft Outlook
  • Microsoft Word
  • SAP software

Software (10)

  • Computer aided design CAD software
  • Electrical power management system software
  • Enterprise resource planning ERP software
  • Spreadsheet software
  • Word processing software

Tools & Equipment (71)

  • Adhesive application robots
  • Alligator jaw compression riveters
  • Anti-vibration gloves
  • Arc welding equipment
  • Assembly robots
  • Autoriveters
  • Beading tools
  • Bearing installation tools
  • Bearing staking tools
  • Blind rivet guns
  • Brazing equipment
  • Burring tools
  • C-yoke compression riveters
  • Cable cutters
  • Case wrenches
  • Desktop computers
  • Dial calipers
  • Drafting templates
  • Electrochemical etching devices
  • First assembly jigs
  • Flange wrenches
  • Flaring tools
  • Fuel control wrenches
  • Fuel nozzle wrenches
  • Gear shaft wrenches
  • Hand clamps
  • Input wrenches
  • Line reamers
  • Material guiding jigs
  • Metal bending equipment
  • Metal bucking bars
  • Micrometers
  • Milling machines
  • Mylar index templates
  • Nut wrenches
  • Offset screwdrivers
  • Overhead cranes
  • Pin protrusion gauges
  • Pipe bending mandrels
  • Pneumatic drills
  • Power drills
  • Power hoists
  • Power saws
  • Power screwguns
  • Precision tapered reamers
  • Protective ear muffs
  • Protective ear plugs
  • Ratcheting box wrenches
  • Ratchets
  • Recoilless rivet hammers
  • Rivet guns
  • Safety glasses
  • Safety gloves
  • Setup templates
  • Single-cut mill saw files
  • Soldering irons
  • Spanner wrenches
  • Spline key wrenches
  • Spot welding equipment
  • Straight screwdrivers
  • Swaging tools
  • Tack welding equipment
  • Tensiometers
  • Thickness gauges
  • Torque drivers
  • Trunnion centering tools
  • Trunnion wrenches
  • Tube crimping tools
  • Ultrasonic inspection equipment
  • Welding hoods
  • Welding robots

Where This Career Leads

Career progression organized by specialty track and experience level.

Maintenance & Repair Advanced Manufacturing

Zone 2
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