Occupation

Chemical Equipment Operators and Tenders

Human Advantage 67%

Significant human skills needed

AI Automation Risk Moderate Risk
3.6 / 10

Some tasks in this role may be augmented by AI, but human oversight and interpersonal skills remain important.

Operate or tend equipment to control chemical changes or reactions in the processing of industrial or consumer products. Equipment used includes devulcanizers, steam-jacketed kettles, and reactor vessels.

Also Known As: Acetone Recovery Worker, Acetylene Plant Operator, Acid Bleacher, Acid Cleaner, Acid Concentrator, Acid Condenser, Acid Extractor, Acid Maker +132 more

Video

Core Tasks

  1. Observe safety precautions to prevent fires or explosions.
  2. Record operational data, such as temperatures, pressures, ingredients used, processing times, or test results.
  3. Control or operate equipment in which chemical changes or reactions take place during the processing of industrial or consumer products.
  4. Patrol work areas to detect leaks or equipment malfunctions or to monitor operating conditions.
  5. Draw samples of products at specified stages so that analyses can be performed.
  6. Adjust controls to regulate temperature, pressure, feed, or flow of liquids or gases and times of prescribed reactions, according to knowledge of equipment and processes.
  7. Monitor gauges, recording instruments, flowmeters, or products to ensure that specified conditions are maintained.
  8. Test product samples for specific gravity, chemical characteristics, pH levels, concentrations, or viscosities, or send them to laboratories for testing.
  9. Inspect equipment or units to detect leaks or malfunctions, shutting equipment down, if necessary.
  10. Open valves or start pumps, agitators, reactors, blowers, or automatic feed of materials.
  11. Read plant specifications to determine products, ingredients, or prescribed modifications of plant procedures.
  12. Implement appropriate industrial emergency response procedures.
  13. Measure, weigh, and mix chemical ingredients, according to specifications.
  14. Dump or scoop prescribed solid, granular, or powdered materials into equipment.
  15. Notify maintenance engineers of equipment malfunctions.
  16. Estimate materials required for production and manufacturing of products.
  17. Add treating or neutralizing agents to products, and pump products through filters or centrifuges to remove impurities or to precipitate products.
  18. Observe and compare colors and consistencies of products to instrument readings and to laboratory and standard test results.
  19. Direct activities of workers assisting in control or verification of processes or in unloading of materials.
  20. Drain equipment, and pump water or other solutions through to flush and clean tanks or equipment.
  21. Flush or clean equipment, using steam hoses or mechanical reamers.
  22. Make minor repairs, lubricate, and maintain equipment, using hand tools.
  23. Inventory supplies received and consumed.

Emerging Tasks

New and evolving responsibilities for this role:

  • Load products into tanks for shipment.

Education & Training

Job Zone 2 Job Zone Two: Some Preparation Needed
Education: These occupations usually require a high school diploma.
Experience: Some previous work-related skill, knowledge, or experience is usually needed. For example, a teller would benefit from experience working directly with the public.
On-the-Job Training: Employees in these occupations need anywhere from a few months to one year of working with experienced employees. A recognized apprenticeship program may be associated with these occupations.

Education Level Distribution

Percentage of workers in this occupation with each education level.

High School Diploma - or the equivalent (for example, GED)
49%
Some College Courses
21%
Post-Secondary Certificate - awarded for training completed after high school (for example, in agriculture or natural resources, computer services, personal or culinary services, engineering technologies, healthcare, construction trades, mechanic and repair technologies, or precision production)
14%
Associate's Degree (or other 2-year degree)
14%
Less than a High School Diploma
2%
Bachelor's Degree
2%

Technology & Tools

Hot Technologies

  • Microsoft Excel
  • Microsoft Office software
  • Microsoft Outlook
  • Microsoft PowerPoint
  • Microsoft Word
  • SAP software

Software (8)

  • IBM Notes
  • Operational databases

Tools & Equipment (97)

  • Agitator tanks
  • Air purifying respirators
  • Air scrubbers
  • Augers
  • Axial flow fans
  • Barometers
  • Batch dryers
  • Belt conveyors
  • Belt dryers
  • Blenders
  • Blending vessels
  • Blowers
  • Bourdon tubes
  • Brine concentrators
  • Bucket elevators
  • Calibrated rods
  • Capacitance probes
  • Catalytic converters
  • Centrifugal fans
  • Centrifugal pumps
  • Chain conveyors
  • Chemical reactor vessels
  • Chemical reactors
  • Chemical splash goggles
  • Circulation heaters
  • Collectors
  • Colorimeters
  • Combustion gas turbines
  • Continuous tray dryers
  • Cooling towers
  • Crystallizers
  • Demineralizers
  • Digital surface thermometers
  • Distillers
  • Drum dryers
  • Extractors
  • Fermentation chambers
  • Filler presses
  • Fire blankets
  • Fire extinguishers
  • Flame atomic absorption spectrophotometers
  • Flow meters
  • Fractionators
  • Gas chromatographs GC
  • Gas expanders
  • Gas-liquid separators
  • Gear pumps
  • Grease guns
  • Heat exchangers
  • Humidifiers
  • Hydraulic accumulators
  • Industrial dryers
  • Industrial filters
  • Infrared spectroscopic equipment
  • Laboratory evaporators
  • Ladders
  • Liquid-liquid separators
  • Manometers
  • Mechanical reamers
  • Media filters
  • Neutralizer tanks
  • Packed towers
  • Personal protective equipment
  • Pipe wrenches
  • Pneumatic conveying dryers
  • Positive displacement pumps
  • Pressure gauges
  • Protective face shields
  • Reactors
  • Reciprocating compressors
  • Reciprocating pumps
  • Recovery units
  • Respirators
  • Reverse osmosis systems
  • Rotary cylindrical dryers
  • Rotary pumps
  • Rotating equipment
  • Safety goggles
  • Safety shoes
  • Screw conveyors
  • Screwdrivers
  • Self-contained breathing apparatus
  • Soap-spray storage tanks
  • Spectrophotometers
  • Spray dryers
  • Steam hoses
  • Steam turbines
  • Storage drums
  • Thermocouple temperature probes
  • Thermocouples
  • Tray towers
  • Two way radios
  • Vacuum pumps
  • Water clarifiers
  • Water softeners
  • Waxing buffers
  • Welding helmets

Where This Career Leads

Career progression organized by specialty track and experience level.

Production & Automation Advanced Manufacturing

Zone 2
Chemical Equipment Operators and Tenders You are here
Zone 4
Zone 5

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Real Talk

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