Occupation

Fuel Cell Engineers

Human Advantage 65%

Significant human skills needed

AI Automation Risk Low Risk
3 / 10

This occupation requires complex human judgment, social interaction, and creative problem-solving that are difficult to automate.

Design, evaluate, modify, or construct fuel cell components or systems for transportation, stationary, or portable applications.

Also Known As: Design Cell Engineer, Engineer, Fuel Cell Designer, Fuel Cell Engineer, Fuel Cell Systems Engineer, Fuel Cell Test Engineer, Research Engineer, Space Battery Technician +2 more

Video

Core Tasks

  1. Plan or conduct experiments to validate new materials, optimize startup protocols, reduce conditioning time, or examine contaminant tolerance.
  2. Provide technical consultation or direction related to the development or production of fuel cell systems.
  3. Characterize component or fuel cell performances by generating operating maps, defining operating conditions, identifying design refinements, or executing durability assessments.
  4. Plan or implement fuel cell cost reduction or product improvement projects in collaboration with other engineers, suppliers, support personnel, or customers.
  5. Conduct fuel cell testing projects, using fuel cell test stations, analytical instruments, or electrochemical diagnostics, such as cyclic voltammetry or impedance spectroscopy.
  6. Analyze fuel cell or related test data, using statistical software.
  7. Conduct post-service or failure analyses, using electromechanical diagnostic principles or procedures.
  8. Define specifications for fuel cell materials.
  9. Recommend or implement changes to fuel cell system designs.
  10. Validate design of fuel cells, fuel cell components, or fuel cell systems.
  11. Read current literature, attend meetings or conferences, or talk with colleagues to stay abreast of new technology or competitive products.
  12. Prepare test stations, instrumentation, or data acquisition systems for use in specific tests of fuel cell components or systems.
  13. Develop fuel cell materials or fuel cell test equipment.
  14. Fabricate prototypes of fuel cell components, assemblies, stacks, or systems.
  15. Manage fuel cell battery hybrid system architecture, including sizing of components, such as fuel cells, energy storage units, or electric drives.
  16. Design or implement fuel cell testing or development programs.
  17. Write technical reports or proposals related to engineering projects.
  18. Simulate or model fuel cell, motor, or other system information, using simulation software programs.
  19. Design fuel cell systems, subsystems, stacks, assemblies, or components, such as electric traction motors or power electronics.
  20. Identify or define vehicle and system integration challenges for fuel cell vehicles.
  21. Calculate the efficiency or power output of a fuel cell system or process.
  22. Coordinate fuel cell engineering or test schedules with departments outside engineering, such as manufacturing.
  23. Authorize release of fuel cell parts, components, or subsystems for production.
  24. Evaluate the power output, system cost, or environmental impact of new hydrogen or non-hydrogen fuel cell system designs.
  25. Integrate electric drive subsystems with other vehicle systems to optimize performance or mitigate faults.

Supplemental Tasks (1)

  1. Develop or evaluate systems or methods of hydrogen storage for fuel cell applications.

Education & Training

Job Zone 4 Job Zone Four: Considerable Preparation Needed
Education: Most of these occupations require a four-year bachelor's degree, but some do not.
Experience: A considerable amount of work-related skill, knowledge, or experience is needed for these occupations. For example, an accountant must complete four years of college and work for several years in accounting to be considered qualified.
On-the-Job Training: Employees in these occupations usually need several years of work-related experience, on-the-job training, and/or vocational training.

Education Level Distribution

Percentage of workers in this occupation with each education level.

Bachelor's Degree
57%
Master's Degree
43%

Technology & Tools

Hot Technologies

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  • C
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  • The MathWorks MATLAB

Software (29)

  • ASPEN PLUS
  • Ansoft Simplorer
  • Ansys Fluent
  • Enterprise resource planning ERP software
  • FactSage
  • Failure mode and effects analysis FMEA software
  • GE Energy GateCycle
  • Gaussian GaussView
  • Gaussian software
  • IBM Cloud
  • Maplesoft Maple
  • MathWorks Simulink
  • Minitab
  • National Instruments LabVIEW
  • Statistical software
  • Supervisory control and data acquisition SCADA software
  • Wind River Systems C/C++ Compiler Suite
  • Wolfram Research Mathematica

Tools & Equipment (38)

  • Desktop computers
  • Differential scanning calorimeters
  • Digital sonifiers
  • Dilatometers
  • Flame ionization detectors FID
  • Flow reactors
  • Fluorescence detectors
  • Fourier transfer infrared FTIR spectrometers
  • Frequency response analyzers
  • Fuel cell test stands
  • Gas chromatography equipment
  • Gravity convection ovens
  • High pressure liquid chromatographs HPLC
  • High temperature tube furnaces
  • Induction furnaces
  • Infrared IR spectrophotometers
  • Laboratory ball mills
  • Laboratory glove boxes
  • Laboratory vacuum ovens
  • Laptop computers
  • Load boxes
  • Mass spectrometers
  • Microbalances
  • Molding presses
  • Personal computers
  • Portable emissions analyzers
  • Power analyzers
  • Programmable logic controllers PLC
  • Scanning electron microscopes SEM
  • Scanning spectrophotometers
  • Surface area analyzers
  • Thermal gravimetric analyzers
  • Thermovolumetric analyzers TVA
  • Transmission electron microscopes TEM
  • Ultrasonic blenders
  • X ray crystallography equipment
  • X ray fluorescence XRF spectrometers
  • X ray photoelectric spectroscopes

Where This Career Leads

Career progression organized by specialty track and experience level.

Engineering Advanced Manufacturing

Zone 4
Fuel Cell Engineers You are here

Production & Automation Advanced Manufacturing

Zone 4
Fuel Cell Engineers You are here

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Real Talk

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