Occupation

Heat Treating Equipment Setters, Operators, and Tenders, Metal and Plastic

Human Advantage 63%

Significant human skills needed

AI Automation Risk Moderate Risk
4.2 / 10

Some tasks in this role may be augmented by AI, but human oversight and interpersonal skills remain important.

Set up, operate, or tend heating equipment, such as heat-treating furnaces, flame-hardening machines, induction machines, soaking pits, or vacuum equipment to temper, harden, anneal, or heat treat metal or plastic objects.

Also Known As: Annealer, Annealing Furnace Operator, Annealing Furnace Tender, Annealing Oven Operator, Annealing Torch Operator, Bagger, Base-Draw Operator, Batch Heat Treat Operator +80 more

Video

Core Tasks

  1. Read production schedules and work orders to determine processing sequences, furnace temperatures, and heat cycle requirements for objects to be heat-treated.
  2. Record times that parts are removed from furnaces to document that objects have attained specified temperatures for specified times.
  3. Adjust controls to maintain temperatures and heating times, using thermal instruments and charts, dials and gauges of furnaces, and color of stock in furnaces to make setting determinations.
  4. Start conveyors and open furnace doors to load stock, or signal crane operators to uncover soaking pits and lower ingots into them.
  5. Set up and operate or tend machines, such as furnaces, baths, flame-hardening machines, and electronic induction machines, that harden, anneal, and heat-treat metal.
  6. Remove parts from furnaces after specified times, and air dry or cool parts in water, oil brine, or other baths.
  7. Move controls to light gas burners and to adjust gas and water flow and flame temperature.
  8. Instruct new workers in machine operation.

Supplemental Tasks (15)

  1. Determine flame temperatures, current frequencies, heating cycles, and induction heating coils needed, based on degree of hardness required and properties of stock to be treated.
  2. Determine types and temperatures of baths and quenching media needed to attain specified part hardness, toughness, and ductility, using heat-treating charts and knowledge of methods, equipment, and metals.
  3. Examine parts to ensure metal shades and colors conform to specifications, using knowledge of metal heat-treating.
  4. Set and adjust speeds of reels and conveyors for prescribed time cycles to pass parts through continuous furnaces.
  5. Load parts into containers and place containers on conveyors to be inserted into furnaces, or insert parts into furnaces.
  6. Test parts for hardness, using hardness testing equipment, or by examining and feeling samples.
  7. Signal forklift operators to deposit or extract containers of parts into and from furnaces and quenching rinse tanks.
  8. Mount workpieces in fixtures, on arbors, or between centers of machines.
  9. Reduce heat when processing is complete to allow parts to cool in furnaces or machinery.
  10. Mount fixtures and industrial coils on machines, using hand tools.
  11. Heat billets, bars, plates, rods, and other stock to specified temperatures preparatory to forging, rolling, or processing, using oil, gas, or electrical furnaces.
  12. Position stock in furnaces, using tongs, chain hoists, or pry bars.
  13. Repair, replace, and maintain furnace equipment as needed, using hand tools.
  14. Clean oxides and scales from parts or fittings, using steam sprays or chemical and water baths.
  15. Stamp heat-treatment identification marks on parts, using hammers and punches.

Education & Training

Job Zone 2 Job Zone Two: Some Preparation Needed
Education: These occupations usually require a high school diploma.
Experience: Some previous work-related skill, knowledge, or experience is usually needed. For example, a teller would benefit from experience working directly with the public.
On-the-Job Training: Employees in these occupations need anywhere from a few months to one year of working with experienced employees. A recognized apprenticeship program may be associated with these occupations.

Education Level Distribution

Percentage of workers in this occupation with each education level.

High School Diploma - or the equivalent (for example, GED)
70%
Less than a High School Diploma
20%
Post-Secondary Certificate - awarded for training completed after high school (for example, in agriculture or natural resources, computer services, personal or culinary services, engineering technologies, healthcare, construction trades, mechanic and repair technologies, or precision production)
10%
Associate's Degree (or other 2-year degree)
0%

Technology & Tools

Hot Technologies

  • Microsoft Excel
  • Microsoft Office software
  • Microsoft Outlook
  • Microsoft Word
  • SAP software

Software (6)

  • Enterprise resource planning ERP software

Tools & Equipment (47)

  • Annealing furnaces
  • Atmosphere furnaces
  • Automated salt bath furnaces
  • Batch type hardening furnaces
  • Bridge cranes
  • Carbonitriding equipment
  • Chain hoists
  • Claw hammers
  • Conductivity testers
  • Continuous hardening furnaces
  • Digital thermocouples
  • Electronic hand trucks
  • Exhaust gas collection systems
  • Fiberglass gloves
  • Finger protection gloves
  • Flame-hardening machines
  • Free-standing jib cranes
  • Gas powered generators
  • Heat resistant face masks
  • Induction hardening furnaces
  • Industrial furnace tongs
  • Kevlar gloves
  • Lubricant guns
  • Mechanical vacuum pumps
  • Open end hand wrenches
  • Order pickers
  • Pallet jacks
  • Pallet riders
  • Personal computers
  • Power grinding tools
  • Protective clothing
  • Pry bars
  • Quench presses
  • Sand blasters
  • Shaker hearth furnaces
  • Shock freezers
  • Shot blasters
  • Slotted screwdrivers
  • Soaking pits
  • Steel hardness scopes
  • Steel hardness testers
  • Suction hoods
  • Tempering furnaces
  • Vacuum heat treating furnaces
  • Vacuum leak detectors
  • Wheeled forklifts
  • Winch stackers

Where This Career Leads

Career progression organized by specialty track and experience level.

Production & Automation Advanced Manufacturing

Zone 2
Heat Treating Equipment Setters, Operators, and Tenders, Metal and Plastic You are here
Zone 4
Zone 5

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