Occupation

Metal-Refining Furnace Operators and Tenders

Human Advantage 63%

Significant human skills needed

AI Automation Risk Moderate Risk
3.7 / 10

Some tasks in this role may be augmented by AI, but human oversight and interpersonal skills remain important.

Operate or tend furnaces, such as gas, oil, coal, electric-arc or electric induction, open-hearth, or oxygen furnaces, to melt and refine metal before casting or to produce specified types of steel.

Also Known As: Arc and Argon Oxygen Decarburization Melter (ARC and AOD Melter), Automatic Furnace Operator, Backbreaker, Bessemer Converter Blower, Bessemer Converter Operator, Bessemer Regulator, Blade Bender Furnace Tender, Blast Furnace Blower +160 more

Video

Core Tasks

  1. Regulate supplies of fuel and air, or control flow of electric current and water coolant to heat furnaces and adjust temperatures.
  2. Draw smelted metal samples from furnaces or kettles for analysis, and calculate types and amounts of materials needed to ensure that materials meet specifications.
  3. Weigh materials to be charged into furnaces, using scales.
  4. Record production data, and maintain production logs.
  5. Observe air and temperature gauges or metal color and fluidity, and turn fuel valves or adjust controls to maintain required temperatures.
  6. Operate controls to move or discharge metal workpieces from furnaces.
  7. Inspect furnaces and equipment to locate defects and wear.
  8. Drain, transfer, or remove molten metal from furnaces, and place it into molds, using hoists, pumps, or ladles.
  9. Kindle fires, and shovel fuel and other materials into furnaces or onto conveyors by hand, with hoists, or by directing crane operators.

Supplemental Tasks (6)

  1. Prepare material to load into furnaces, including cleaning, crushing, or applying chemicals, by using crushing machines, shovels, rakes, or sprayers.
  2. Remove impurities from the surface of molten metal, using strainers.
  3. Observe operations inside furnaces, using television screens, to ensure that problems do not occur.
  4. Sprinkle chemicals over molten metal to bring impurities to the surface.
  5. Direct work crews in the cleaning and repair of furnace walls and flooring.
  6. Scrape accumulations of metal oxides from floors, molds, and crucibles, and sift and store them for reclamation.

Education & Training

Job Zone 2 Job Zone Two: Some Preparation Needed
Education: These occupations usually require a high school diploma.
Experience: Some previous work-related skill, knowledge, or experience is usually needed. For example, a teller would benefit from experience working directly with the public.
On-the-Job Training: Employees in these occupations need anywhere from a few months to one year of working with experienced employees. A recognized apprenticeship program may be associated with these occupations.

Education Level Distribution

Percentage of workers in this occupation with each education level.

High School Diploma - or the equivalent (for example, GED)
64%
Less than a High School Diploma
36%

Technology & Tools

Hot Technologies

  • Microsoft Excel
  • Microsoft Office software

Software (5)

  • Process control software
  • Process safety management software
  • Production tracking system software

Tools & Equipment (53)

  • Air gauges
  • Anneal furnaces
  • Argon purging systems
  • Basic oxygen furnaces
  • Blast furnaces
  • Channel induction furnaces
  • Chemical protection goggles
  • Closed circuit television monitors
  • Coal furnaces
  • Control computers
  • Conveyor belt systems
  • Coreless induction furnaces
  • Digital ammeters
  • Digital thermometers
  • Digital voltmeters
  • Digital wattmeters
  • Drying systems
  • Electric arc furnaces
  • Electric induction furnaces
  • Evaporative cooling systems
  • Feed scales
  • Fluid flow meters
  • Foundry casting ladles
  • Foundry molds
  • Foundry overhead cranes
  • Foundry shovels
  • Foundry transfer ladles
  • Foundry treatment ladles
  • Gas furnaces
  • Hearing protection plugs
  • Heat reflective gloves
  • Helium leak detectors
  • Holding conveyors
  • Industrial safety glasses
  • Industrial vacuum pumps
  • Ladle refining furnaces
  • Oil furnaces
  • Open-hearth furnaces
  • Oxygen lances
  • Pivoting conveyors
  • Power hoists
  • Pressure gauges
  • Protective respirators
  • Pyrometers
  • Removable crucible furnaces
  • Rheostats
  • Scissor lifts
  • Scrap charging buckets
  • Slag crushing machines
  • Sprayers
  • Vacuum furnaces
  • Vibratory conveyors
  • Wheeled forklifts

Where This Career Leads

Career progression organized by specialty track and experience level.

Production & Automation Advanced Manufacturing

Zone 2
Metal-Refining Furnace Operators and Tenders You are here
Zone 5

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