Occupation: Pourers and Casters, Metal

Pourers and Casters, Metal

Operate hand-controlled mechanisms to pour and regulate the flow of molten metal into molds to produce castings or ingots.

51-4052.00 | 16 tasks | 10 job titles

Reported Job Titles

(10)
  • Caster
  • Casting Machine Operator
  • Casting Operator
  • DC Caster (Direct Chill Caster)
  • Die Cast Machine Operator
  • Die Casting Machine Operator
  • Iron Pourer
  • Melter
  • Metal Handler
  • Pourer

Core Tasks

(9)
  • Pour and regulate the flow of molten metal into molds and forms to produce ingots or other castings, using ladles or hand-controlled mechanisms.
  • Read temperature gauges and observe color changes, adjusting furnace flames, torches, or electrical heating units as necessary to melt metal to specifications.
  • Remove solidified steel or slag from pouring nozzles, using long bars or oxygen burners.
  • Examine molds to ensure they are clean, smooth, and properly coated.
  • Collect samples, or signal workers to sample metal for analysis.
  • Load specified amounts of metal and flux into furnaces or clay crucibles.
  • Position equipment such as ladles, grinding wheels, pouring nozzles, or crucibles, or signal other workers to position equipment.
  • Skim slag or remove excess metal from ingots or equipment, using hand tools, strainers, rakes, or burners, collecting scrap for recycling.
  • Transport metal ingots to storage areas, using forklifts.

Supplemental Tasks

(7)
  • Assemble and embed cores in casting frames, using hand tools and equipment.
  • Turn valves to circulate water through cores, or spray water on filled molds to cool and solidify metal.
  • Pull levers to lift ladle stoppers and to allow molten steel to flow into ingot molds to specified heights.
  • Remove metal ingots or cores from molds, using hand tools, cranes, and chain hoists.
  • Repair and maintain metal forms and equipment, using hand tools, sledges, and bars.
  • Add metal to molds to compensate for shrinkage.
  • Stencil identifying information on ingots and pigs, using special hand tools.