Occupation

Rolling Machine Setters, Operators, and Tenders, Metal and Plastic

Human Advantage 65%

Significant human skills needed

AI Automation Risk Moderate Risk
3.6 / 10

Some tasks in this role may be augmented by AI, but human oversight and interpersonal skills remain important.

Set up, operate, or tend machines to roll steel or plastic forming bends, beads, knurls, rolls, or plate, or to flatten, temper, or reduce gauge of material.

Also Known As: Bar Finish Operator, Bar Roller, Barrel Roller, Barrel Roller Operator, Bed Operator, Brass Roller, Breakdown Coordinator, Breakdown Mill Operator +119 more

Video

Core Tasks

  1. Monitor machine cycles and mill operation to detect jamming and to ensure that products conform to specifications.
  2. Adjust and correct machine set-ups to reduce thicknesses, reshape products, and eliminate product defects.
  3. Start operation of rolling and milling machines to flatten, temper, form, and reduce sheet metal sections and to produce steel strips.
  4. Examine, inspect, and measure raw materials and finished products to verify conformance to specifications.
  5. Read rolling orders, blueprints, and mill schedules to determine setup specifications, work sequences, product dimensions, and installation procedures.
  6. Manipulate controls and observe dial indicators to monitor, adjust, and regulate speeds of machine mechanisms.
  7. Set distance points between rolls, guides, meters, and stops, according to specifications.
  8. Calculate draft space and roll speed for each mill stand to plan rolling sequences and specified dimensions and tempers.
  9. Install equipment such as guides, guards, gears, cooling equipment, and rolls, using hand tools.
  10. Position, align, and secure arbors, spindles, coils, mandrels, dies, and slitting knives.
  11. Fill oil cups, adjust valves, and observe gauges to control flow of metal coolants and lubricants onto workpieces.
  12. Activate shears and grinders to trim workpieces.
  13. Signal and assist other workers to remove and position equipment, fill hoppers, and feed materials into machines.
  14. Record mill production on schedule sheets.
  15. Direct and train other workers to change rolls, operate mill equipment, remove coils and cobbles, and band and load material.

Supplemental Tasks (4)

  1. Thread or feed sheets or rods through rolling mechanisms, or start and control mechanisms that automatically feed steel into rollers.
  2. Select rolls, dies, roll stands, and chucks from data charts to form specified contours and to fabricate products.
  3. Remove scratches and polish roll surfaces, using polishing stones and electric buffers.
  4. Disassemble sizing mills removed from rolling lines, and sort and store parts.

Education & Training

Job Zone 2 Job Zone Two: Some Preparation Needed
Education: These occupations usually require a high school diploma.
Experience: Some previous work-related skill, knowledge, or experience is usually needed. For example, a teller would benefit from experience working directly with the public.
On-the-Job Training: Employees in these occupations need anywhere from a few months to one year of working with experienced employees. A recognized apprenticeship program may be associated with these occupations.

Education Level Distribution

Percentage of workers in this occupation with each education level.

High School Diploma - or the equivalent (for example, GED)
74%
Less than a High School Diploma
13%
Some College Courses
10%
Post-Secondary Certificate - awarded for training completed after high school (for example, in agriculture or natural resources, computer services, personal or culinary services, engineering technologies, healthcare, construction trades, mechanic and repair technologies, or precision production)
3%

Technology & Tools

Software (2)

  • Email software
  • Web browser software

Tools & Equipment (32)

  • Chain hoists
  • Cluster rolling mills
  • Crop shears
  • Diameter gauges
  • Digital calipers
  • Digital radius gauges
  • Digital strain gauges
  • Displacement transducers
  • Electric overhead traveling EOT cranes
  • Finishing mills
  • Fluid pressure transducers
  • Four-high rolling mills
  • Height gauges
  • Hot metal detectors
  • Industrial furnaces
  • Long-handled brushes
  • Optical gauges
  • Plate outline gauges
  • Ring gauges
  • Roll lubrication systems
  • Roughing mills
  • Sheet metal gauges
  • Steel tapes
  • Straight screwdrivers
  • Tandem rolling mills
  • Tensiometers
  • Three-high rolling mills
  • Two-high reversing rolling mills
  • Two-high rolling mills
  • Velocimeters
  • Weighing load cells
  • Width gauges

Where This Career Leads

Career progression organized by specialty track and experience level.

Industrial Machinery Advanced Manufacturing

Zone 2
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